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Gaylord Box Size Guide

Everything you need to know about gaylord box dimensions and specifications

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Standard Sizes

Gaylord boxes come in various sizes to accommodate different products and applications. Here are the most common dimensions you'll encounter.

Size NameDimensions (L x W x H)VolumeWeight CapacityCommon Uses
StandardPopular48" x 40" x 36"40 cubic feet1,000 - 1,500 lbsGeneral storage, manufacturing, warehousing
Tall StandardPopular48" x 40" x 48"53 cubic feet1,500 - 2,000 lbsBulk materials, light items, recycling
Extra Tall48" x 40" x 60"66 cubic feet1,800 - 2,500 lbsVery light materials, textiles, packaging
Half Height48" x 40" x 24"27 cubic feet800 - 1,200 lbsHeavy materials, auto parts, metals
Small36" x 36" x 36"27 cubic feet800 - 1,200 lbsRetail, smaller operations
Octagon48" x 40" x 34"38 cubic feet1,000 - 1,500 lbsRound or odd-shaped items

Wall Types

The wall construction determines the box's strength and durability. Choose based on your weight requirements and intended use.

Single Wall

One layer of corrugated cardboard. Lightweight and economical.

Strength: Light to Medium Duty

Best For: Light materials, single-use applications

Double Wall

Two layers for extra strength and durability.

Strength: Medium to Heavy Duty

Best For: General industrial use, multiple reuses

Triple Wall

Three layers providing maximum strength.

Strength: Heavy Duty

Best For: Heavy materials, long-term storage

How to Choose the Right Size

1

Consider Your Product

Think about what you'll be storing. Light, bulky items benefit from taller boxes. Heavy items need shorter boxes with stronger walls.

2

Check Weight Limits

Calculate the total weight of your materials. Don't exceed the box's capacity - this can cause failure and safety hazards.

3

Factor in Stacking

If you'll stack boxes, consider the combined weight. Bottom boxes should be strong enough to support those above.

4

Think About Handling

Consider how boxes will be moved. Standard sizes (48" x 40") fit on pallets and work with most forklifts.

Need Help Choosing?

Not sure which size is right for your application? Our team is here to help. Contact us for personalized recommendations based on your specific needs.

Contact Our Experts

Frequently Asked Questions

How do I measure a Gaylord box?

Measure internal length, width, and height in inches. Confirm pallet footprint matches your equipment.

What is the most common size?

48" x 40" footprint with 36" or 48" height is most common for compatibility with standard pallets.

How do height changes affect capacity?

Taller boxes increase volume but can reduce stability. We balance height with wall strength for safe stacking.

How much weight can a box hold?

Most double-wall boxes handle 1,500-2,000 lbs. Triple-wall handles more. We match grade to your load.

What size fits in racking?

Standard footprints fit most racks. We confirm height and clearance to ensure safe placement and removal.

Can I cut down a box?

We can provide cut-down boxes or trim heights to fit your space while keeping wall strength adequate.

Do lids change sizing?

Lids add a small profile and can improve stacking safety. We size lids to match each footprint.

Should I choose square or rectangular footprints?

Footprint choice depends on your pallets and aisle widths. We recommend the most stable option for your handling.

Are metric sizes available?

Yes. We can source metric-equivalent footprints or convert specs to inches for easy comparison.

Can you provide a size chart?

Yes. We have printable charts with common footprints and heights to keep at your packing stations.